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TSMC To Build Advanced Semiconductor Factory In Arizona (yahoo.com) 56

An anonymous reader quotes a report from The Wall Street Journal: Taiwan Semiconductor Manufacturing Co. (TSMC), the world's largest contract manufacturer of silicon chips, is set to announce plans to build an advanced chip factory in Arizona (Warning: source paywalled; alternative source) as U.S. concerns grow about dependence on Asia for the critical technology. The plans come as the Trump administration has sought to jump-start development of new chip factories in the U.S. due to rising fears about the U.S.'s heavy reliance on Taiwan, China and South Korea to produce microelectronics and other key technologies.

TSMC is expected to announce the plans as soon as Friday after making the decision at a board meeting on Tuesday in Taiwan, according to people familiar with the matter. The factory could be producing chips by the end of 2023 at the earliest, they said, adding that both the State and Commerce Departments are involved in the plans. TSMC's new plant would make chips branded as having 5-nanometer transistors, the tiniest, fastest and most power-efficient ones manufactured today, according to a person familiar with the plans. TSMC just started rolling out 5-nanometer chips for customers to test at a factory in Taiwan in recent months. It is unclear how much TSMC has budgeted or if it would get financial incentives from the U.S. to build. A factory capable of making the most advanced chips would almost certainly cost more than $10 billion, according to industry executives.

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TSMC To Build Advanced Semiconductor Factory In Arizona

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  • Making semis requires a lot of ultra pure water, not exactly something AZ has an abundance of.
    • by dgatwood ( 11270 )

      Yeah, but they have lots of sand. :-D

      • by dgatwood ( 11270 )

        Yes, I know that it's really more of a clay soil in most places, complete with caliche that makes life particularly miserable when digging. But I couldn't resist making a desert joke.

      • by gtall ( 79522 )

        The upper Bidahochi Formation in Arizona has sand with a quartz content > 90% which is good for chips. Unfortunately for chips, it is also used in hydraulic fracking. The rest of the sand in Arizona won't work so well. They'd probably need to truck sand in from neighboring states...if the purity is high enough.

    • Re: (Score:3, Informative)

      by iotaborg ( 167569 )

      Actually AZ has a good supply of semiconductor process engineers, which TSMC will need. Intel has major factories there, which also means the infrastructure for the semiconductor industry and supporting companies are there too.

      • by fermion ( 181285 )
        Years ago the place I worked was going to move our server farms to California because they had more engineers. Really they didn’t, we have one of the highest concentration of engineers outside of Silicon Valley, you know, one of two places that developed the IC, but whatever. What made it stupid was this was the time when all the greedy idiot in NY and California had been taken in by Enron, and so the electricity grid had become unstable.

        Very often I location is not a business decision. Very often i

        • pretty much everybody I know wants to live in California. Beaches, nice weather year round (in most places) tons of amenities. Disney Land (or is it World?), close enough to Vegas to drive.

          You mostly get young folk since it's too expensive to buy a house there though, but that's what a lot of companies want. I've sad this before but you need a couple of suspender wearers to watch a gaggle of kiddies. And the kiddies cost way less, even adjusting for the extra cost of working in CA.
          • by HiThere ( 15173 )

            You're talking about Southern California. Up near Silicon Valley the ocean is cold enough in summer to justify wearing a wet suit for thermal protection.

    • Comment removed based on user account deletion
    • Intel has an existing fab in Chandler, AZ with 4 lines. So it’s not new to have one in AZ.
    • doesn't matter, city water is processed into UPW no matter where the plants are located

    • Making semis requires a lot of ultra pure water, not exactly something AZ has an abundance of.

      The fabs purify the water themselves. They also do a lot of internal recycling.

      "A lot" is relative. Compared to a home or normal business, fabs use a lot of water. Compared to Arizona's cotton farms, or golf courses, their use is negligible.

    • by kbaud ( 1001076 )
      One of the largest Fabs in the world is already in AZ (Fab 42). Plenty of work force. Water is not a problem since Fabs filter their own.
  • It canâ(TM)t be overstated how critical this plant will be to helping to shore up the supply chain for these chips in the US (and probably its allies), given the worlds reliance for the plants in Asia.
    • Our allies may not want our chips. If they use an American chip in their router, then America can restrict who can buy their products.

      • If they are our allies, the risk of being blacklisted is low compared to risk of reliance on Asian markets.
        • If they are our allies, the risk of being blacklisted is low compared to risk of reliance on Asian markets.

          Why would Taiwan be an unreliable supplier? Where is the risk?

          Meanwhile, American sanctions on Iran and Huawei are causing huge headaches for European companies.

          Even if your company follows the rules, the compliance paperwork is onerous. One slip-up by an ambitious salesperson can lead to huge fines and even jail time.

          • by HiThere ( 15173 )

            IIUC, Taiwan is claimed by China as it's own territory. That means it could be quite unreliable in the near future. China has been claiming more and more of the China Sea as their own...and positioning military assets there. Politics aren't exactly known for stable borders when there is tension and a power imbalance.

  • I have an idea (Score:5, Insightful)

    by slashmydots ( 2189826 ) on Thursday May 14, 2020 @05:14PM (#60061062)
    So chips in the US, cool. Fantastic step. Now go to the 2nd largest online retailer in the US, Newegg, and terminate their business license pending sale to a US entity. Remember the first thing they did after the government (Obama admin I think) approved their sale to a 100% Chinese company? The first thing they did, like literally in the first month if I'm not mistaken, was lie about something to commit loan fraud. Welcome to how large Chinese companies operate. Their customer service went down the toilet and now it's a giant virtual funnel sending money out of the country and to China while all the customer data goes straight to the Chinese government. You want to weak Asia's hold on electronics? Force Newegg to sell itself again! That's bigger than any chip factory.
    • TSMC is a Taiwanese company. While China might still claim that means they're really just a Chinese company they usually just prefer to ignore the situation and pretend that everyone else already knows that. However, I wouldn't conflate Taiwanese companies with the same kind of practices you might get out of mainland China.

      I wouldn't worry too much about Newegg. Since they went to hell I haven't bothered doing business with them and I think other people are starting to go the same way. Eventually a new c
    • Yea, it is a shame about Newegg. They peaked at fighting Patent trolls.
    • ...and now it's a giant virtual funnel sending money out of the country and to China

      My worthless dollars going to China in exchange for a hard drive that lies about SMR? Isn't that how commerce is supposed to work?

      Jobs was right; those jobs are *never* coming back. You would have to build an entire parallel industry in the U.S. and then tax the living shit out of those companies that choose to buy their chips from non-US soil/owner/employees vendors. It could be done, even for the consumer space, but you'd have to approach it on the scale and ferocity of the Manhattan Project.

  • How long before the fear dissipates and greed sends manufacturing back to Asia?
  • Yeah, another way for non-US companies to steal US tappers dollars. First Minnesota gives all their money to Foxcon, then the US government give all the farmers subsidies to Braxilians, not all the money of Arizona taxpayers will be given to Taiwan. Not to mention water rights for water that is non existent.
    • Unless the state or some other government is paying TSMC money it's unclear how they're stealing U.S. taxpayer dollars. If they get a discounted tax rate for some number of years then we still collect taxes from them, but just not as much as from other businesses. Meanwhile they spend a lot of money building new facilities and pay some constructor workers, then they employee people at those facilities in more permanent jobs, and the government gets to collect taxes on the earnings of those people, though I
    • by Anonymous Coward

      Just wait until people find out that Trump has been spending all his time and money to rebuild industries in the US, only to just catch up in making stuff that the rest of the world can already make. Basically Trump is turning the US into a developing country.

  • by Fly Swatter ( 30498 ) on Thursday May 14, 2020 @05:43PM (#60061140) Homepage
    I will believe it when I read about it opening and operational here on /.
  • 2023 seems extremely aggressive to build a brand new plant to handle 5nm. By comparison TSMC started adding a 5nm fab to their existing plant back in 2018 for products to be released later this year. Or is this a move to placate the current administration hoping that every one will forget in a year.
    • China is making moves on Taiwan (probably to distract from their shitty corona virus response with nationalism, but moves all the same).

      This is probably to get some clout in America so that we can be counted on to tell China to back the f* off.
      • China is making moves on Taiwan (probably to distract from their shitty corona virus response with nationalism, but moves all the same).

        But that doesn't mean the US is the only choice. Other choices are: Malaysia, Ireland, Israel, Singapore, Japan, Germany, Italy, etc.

  • An eight million square foot plant with 100 employees. Means squat if you don't withold IP, and choke-hold Apple and their ilk to buy there. I'd be a lot more comfortable if the factory was being built by Betty Crocker Semi-Conductor and Large Machinery Concern. This fish smells already.

    It is unclear how much TSMC has budgeted or if it would get financial incentives from the U.S. to build.

  • I know fabs are seriously expensive, but I'm shocked that a single fab, even if it's 5nm, can cost $10 billion dollars. That is serious money. Does anyone here from the industry have a breakdown on the cost of the different components? Concrete can't be that much. Is it the UVL machines? What's the largest part of the price tag?
    • Re: (Score:3, Informative)

      by iotaborg ( 167569 )

      What you ask for is not information easily known to the public, or even to someone who works in the industry (such as myself). But from my educated guess/estimates, the actual factory building is probably a few $100M. It's the equipment that is expensive. Many modern fabs have "billion dollar aisles", literally aisles of equipment that sum to >$1B and more than the factory itself. The most expensive tools are the lithography scanners; a single immersion scanner costs something like $30-$70M, and EUV scan

      • This post is not hyperbole. Silicon fabs are *easily* the most advanced manufacturing processes humanity has ever devised. The fabs are crazy expensive.

        TSMC might have real reasons to want a fab in the US. They are in a seismically active region, and there's always the chance that China might decide to take the region by force. They might want to hedge their bets.

        However, I'd say there's an 80% chance that it's just more fluff to placate the current administration. This is a well-established pattern
  • Taiwan just got screwed.

    Not only do they lose the indirect revenue from the jobs and supporting activities associated with this fab, they just lost a major pillar of their "silicon shield", the political and military protection they get by being a irreplaceable part of the global electronics supply chain.

    I wonder what kind of arm twisting went on behind the scenes, to get TSMC to agree to this.

    • I wonder what kind of arm twisting went on behind the scenes, to get TSMC to agree to this.

      Wouldn't take much. The Taiwanese are 100% dependent on the U.S. to not be re-absorbed into One China.

    • by jimbo ( 1370 )

      Yes, it'll be interesting to know how it's been made worth their while.

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