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Patents Transportation

EEStor Issued a Patent For Its Supercapacitor 603

An anonymous reader sends us to GM-volt.com, an electric vehicle enthusiast blog, for the news that last week EEStor was granted a US patent for their electric-energy storage unit, of which no one outside the company (no one who is talking, anyway) has seen so much as a working prototype. We've discussed the company on a number of occasions. The patent (PDF) is a highly information-rich document that offers remarkable insight into the device. EEStor notes "the present invention provides a unique lightweight electric-energy storage unit that has the capability to store ultrahigh amounts of energy." "The core ingredient is an aluminum coated barium titanate powder immersed in a polyethylene terephthalate plastic matrix. The EESU is composed of 31,353 of these components arranged in parallel. It is said to have a total capacitance of 30.693 F and can hold 52.220 kWh of energy. The device is said to have a weight of 281.56 pound including the box and all hardware. Unlike lithium-ion cells, the technology is said not to degrade with cycling and thus has a functionally unlimited lifetime. It is mentioned the device cannot explode when being charge or impacted and is thus safe for vehicles."
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EEStor Issued a Patent For Its Supercapacitor

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  • by Anonymous Coward on Monday December 22, 2008 @06:37AM (#26198437)
    Actually the watt-hour is a measure of (electrical, in this case) energy. It's an awkward convention, but it makes sense when you realize that Watts are equal to Joules over time and that multiplying time back in leaves you with Joules.
  • by Umuri ( 897961 ) on Monday December 22, 2008 @06:43AM (#26198461)

    How do you figure?

    The patent specifically mentions kW*H in reference to the 52.220 number.

    I assume you were just trying to be smart and correct the summary thinking it was a typo. However, a kW*H is a valid unit of measurement.

    In fact you could use them interchangably but it would give the very wrong idea as they measure different things.

    A watt is one joule of energy flow over a second. so a KW would be 1000 joules of energy flow over 1 second.
    A KW*H is a flow of a kilowatt continuously over an hour, therefore it would be a flow of 1000 joules over 3600 seconds.

    So to recap:
    1 kw = 1000 joules/sec
    1 kw*h = 1000 joules/sec * 3600 seconds

    If you were just going to measure the total energy usage, you'd have to keep it just in joules, in which case 52.220 KWH would be 187,992,000.

    So yeah, big difference caused by little changes in notation. Of course i haven't done electricity in ages so i probably oversimplified somewhere and fubar'd up.

  • by erayd ( 1131355 ) * on Monday December 22, 2008 @06:43AM (#26198463)
    That's a bloody inefficient computer!
  • by ciroknight ( 601098 ) on Monday December 22, 2008 @06:47AM (#26198475)
    The worst, most inefficient computer in my house uses roughly 250Wh in continuous draw (less if the monitor is off, which it usually is). Relatively modern machine too (Pentium 4, lots of disks, etc).

    Unless you have some seriously fucked up computer with hairdryers instead of heatsinks or a g'damned Cray as your desktop I can't see how you'd use that cell up in a 'couple of days'.
  • Check out the patent (Score:5, Informative)

    by shadester ( 196414 ) on Monday December 22, 2008 @06:50AM (#26198487)

    A lot of cool data in the patent filing.

    3-6 minutes charge time for 52 kWh. 286 lbs for that compared to 752 for a Li-Ion battery. And the Li-Ion takes 6h to charge.

  • by edman007 ( 1097925 ) on Monday December 22, 2008 @06:56AM (#26198519)
    gigawatt is correctly pronounced, "jigawatt", the "giga" pronunciation only became popular when computers became common
    Anyways, if you want it in those units, well:
    52220 kWh = 155,416.667 GWnFn (gigawatt-nanoFortnights)
  • by Khenke ( 710763 ) on Monday December 22, 2008 @06:59AM (#26198529) Journal
    It's only in Hollywood gasoline make cars explode with impact (or rather just before). In real world gasoline will burn yes but rarely explode as it need pretty exact amount of gasoline and oxygen to explode. Stop using Hollywood movies for education.
  • by AuMatar ( 183847 ) on Monday December 22, 2008 @07:01AM (#26198535)

    It's actually difficult to make gasoline explode- it needs just the right amount of air. Too little and it won't combust, too much and it burns instead of exploding. That's why you rarely see car explosions outside of movies- they may catch fire, but they won't explode.

    By the way, you don't really want gas to explode in the engine either- that damages it. In fact, gasolines have a rating called knock which measures it's likelihood of explosion. That's whats measured by the octane of the fuel. Modern cars want very low knock.

  • by Ostracus ( 1354233 ) on Monday December 22, 2008 @07:11AM (#26198577) Journal

    It's only in Hollywood gasoline make cars explode with impact (or rather just before).

    Sure they don't. [fordpinto.com]

  • by aaron alderman ( 1136207 ) on Monday December 22, 2008 @07:12AM (#26198581) Homepage
    Jigawatts(sic) per nanofornight(sic) would be a measure of energy transfer not total energy.
    If you are looking for Gigawatt Nanofortnights then the answer is 1.74x10^-11.
  • by Anonymous Coward on Monday December 22, 2008 @07:18AM (#26198603)

    No one has noted yet that these caps also have insane *individual* unit specs! They're rated for 3500 V, have about 1 milli Farad and weight about *5 grams* each. This is absolutely unheard of. Normally you have to choose two from: small size, high voltage and high capacitance.

    The energy that a cap contains is written as E = U^2*C, so it's obvious that scaling up the voltage gives you high rewards very rapidly. The problem has been that the insulating layers inside caps cannot handle high voltages without being made very thick. This means less capacitance since ideally the plates should be as large as possible and as close as possible.

    The bill of materials looks nice too: Aluminum, Barium, Titanium, simple plastic. If they can actually produce the goods, this could be very cheap to mass produce.

    If they can commercialise this, it *will* revolutionarise portable power (3500 V inside your iPod?;). But until they show a working prototype I'd hold my horses and not bet on this to solve our energy storage problems.

  • Re:Highly unlilkely (Score:1, Informative)

    by Anonymous Coward on Monday December 22, 2008 @07:21AM (#26198613)

    they would also need a breakthrough in matirials as the force exerted by the electric feild in such a small capacitor would rip it apart.

  • Re:Highly unlilkely (Score:2, Informative)

    by Anonymous Coward on Monday December 22, 2008 @07:30AM (#26198651)

    well, your calculations match the numbers that they show in the patent application.

    they specificity are claiming a breakthrough in high voltage capability

  • by femto ( 459605 ) on Monday December 22, 2008 @07:32AM (#26198657) Homepage

    In their favour, an electric motor is much more energy efficient than an internal combustion engine. 20% seems to be the maximum for a practical internal combustion engine. Electric motors should easily be able to reach 90% efficiency, with the record being 98% efficiency [csiro.au]. Thus that 4.5 litres of petrol (1.2 US gallons of gas) becomes 20 litres. Not too bad for a first attempt, given that a small car (eg. Toyoto Echo/Yaris) typically takes 30-35 litres of petrol on a fill.

    Yaris and their ilk aren't the model of efficiency in their design. Surely it wouldn't be too hard to make a Yaris type car use 35% less energy, resulting in a capacitor powered electric car with similar range to a petrol equivalent?

  • by RedWizzard ( 192002 ) on Monday December 22, 2008 @07:32AM (#26198659)

    TFA:

    52.220 kWh of energy

    A single car battery is about 200 watt hours. The batteries in the Tesla Roadster holds 53 kWÂh according to Wikipedia.

    Now thats an interesting coincidence. I wonder if they just worked out how much capacitor would be needed for the power plant of the Tesla.

    If they can bring it to market at the stated weight (130kg) it'll makes things very interesting. The Tesla's current battery pack weighs 450kg so you could triple its range. Or cut the vehicles weight by 25% (current weight is about 1200kg).

  • by Kjellander ( 163404 ) on Monday December 22, 2008 @07:33AM (#26198661)

    It's NOT KW*H! It isn't kw either, nor is it kw*h.

    It is however kWh, meaning kilowatt hour, and it is a unit of energy.

    Start getting you units right, and capitalization DOES matter. M = mega, m = milli.

  • More details. (Score:2, Informative)

    by Spaceball_3000 ( 807716 ) on Monday December 22, 2008 @07:41AM (#26198703)
    For more details on this, and people who have analyzed all the current data on in check out --> http://www.theeestory.com/ [theeestory.com]
    I've checked it out about once a week, for updates on it, but over the past year, it's heading towards vaporware.
  • by Beltonius ( 960316 ) on Monday December 22, 2008 @07:48AM (#26198731)
    Um, not really.

    A combustion event, aka 'explosion' occurs at the beginning of every power stroke in a reciprocating internal combustion engine. When an engine 'knocks' there is a combustion event as well. What makes it a 'knock' instead of a normal part of the power cycle is that it occurs at the wrong time. Knocking indicates perhaps a spark timing issue or the use of a fuel with an improper octane rating (which indicates resistance to knock). Octane ratings describe the resistance of the fuel to spontaneous ignition relative to a mixture of iso-octane (by definition Octane rating of 100) and n-heptane (by definition an octane rating of 0). Extrapolation is what allows for an octane rating of greater than 100. Diesel fuel has a similar concept, a Cetane number which indicates susceptibility to "spontaneous" combustion, since diesels use compression to ignite combustion events rather than an electrical spark.

    Modern cars do depend on a much higher octane rating than historical vehicles. This allows for running on a much higher compression ratio and/or the use of turbo-chargers which allow for an engine that is thermodynamically more efficient (as compression ratio approaches infinity, thermodynamic efficiency approaches unity). This is one reason why diesels (compression ratios in the 20's rather than 5-10 for gasoline vehicles) get better mileage for a comparable vehicle/power output.

    You are, however, entirely correct about the relative difficulty of causing a gasoline burn or explode. Only the vapor state is flammable and only at a narrow range of particle size.
  • Re:Highly unlilkely (Score:3, Informative)

    by RedWizzard ( 192002 ) on Monday December 22, 2008 @07:49AM (#26198733)

    Ok, I have not read tfa (in this case tfp), but I do know a bit about capacitors. Follow along with me here: You can calculate the energy stored in a capacitor (in Joules) by E = .5*CV^2 where C = capacitance (in Farads) and V = voltage, or

    --> V = sqrt((2E)/C)

    --> 3500 = sqrt((2*187992000)/30.7)

    3500v is a lot. Up until now most comercially available supercapacitors do 5.5v or less and tend to leak energy over time. It's possilbe these guys have really made a stunning break through (the fact they filed for a patent is sure something), but the numbers set off my bullshit detector.

    TFA (or TFP if you prefer) does indeed state 3500v. The patent also claims leakage of only 0.1% per 30 days. So, big claims. Hopefully they're for real. We'll just have to wait and see.

  • Instant stats (Score:4, Informative)

    by Twinbee ( 767046 ) on Monday December 22, 2008 @08:25AM (#26198885)

    The stats are awesome for this if it's true. Here's a quick lowdown. Full stats are below (taken from PDF doc).

    The weight is more than twice as light as Lithium Ion
    The volume is 20% smaller than Lithium Ion
    The charging time is 60x faster than Li-ion (15x faster than NiMH)

    -----, EESU, NiMH, LA (Gel), Ni-Z, Li-Ion
    Weight (pounds), 286.56, 1716, 3646, 1920, 752
    Volume (inch^3), 4541, 17881, 43045, 34780, 5697
    Discharge rate/30 days, 0.1%, 5%, 1%, 1%, 1%
    Charging time, 3-6 min, 1.5h, 8h, 1.5h, 6h
    Life reduced with deep cycle use, none, moderate, high, moderate, high
    Hazardous materials, none, yes, yes, yes, yes

  • by knarf ( 34928 ) on Monday December 22, 2008 @08:34AM (#26198915)

    That is an anemic car battery you have there... Take a car battery rated 12 V, capacity 60 Ah. This battery can keep up a current of 60A for about one hour (actual capacity depends on discharge rate, lower rate equals higher capacity - up to a point). 60A * 12V DC = 720W. It can do that for about an hour -> capacity 720Wh or about 0.72 KWh. The 12V battery in my tractor has a capacity of 180 Ah which roughly translates to (12 * 180 =) 2.16 KWh. It weighs some 60kg. This EEStor maybe-real-soon-now device has a claimed weight of 128 kg. You'd get about 5 KWh worth of Lead-Acid capacity for that weight, meaning this device - if it ever sees the light of day - has about 10 times more capacity per kg.

  • by Kupfernigk ( 1190345 ) on Monday December 22, 2008 @08:38AM (#26198937)
    Lead acid batteries start to degrade quickly once taken below 60% of nominal capacity, and car batteries may only stand 30-40 cycles of discharge below 50%. My marine batteries weigh a total of about the same as the EEStor claimed device, and have a real-world capacity of 1.5kW/hour, if I don't want to replace them every 3 years. This is a ratio more like 30 to 1.
  • by Anonymous Coward on Monday December 22, 2008 @09:14AM (#26199131)

    Inside the box is a 52,000 kwh magnetic field

    Inside the box is a 52,000 kwh electric charge. Huge difference there. The correct unit for magnetic field strength is Telsa btw.

  • by mevets ( 322601 ) on Monday December 22, 2008 @09:14AM (#26199143)

    According to the great wiki god, ic engines average 18-20% efficiency, and peak at 37%; so a tank is between 100..210 kWh usable. Presuming the 18% is around city, and the more direct applicability of regenerative braking, the difference shrinks considerably.

  • by Kjellander ( 163404 ) on Monday December 22, 2008 @09:22AM (#26199205)

    You misunderstood my flame. * is ok. But the letters are wrong.

    k = kilo, not K
    W = Watt, not w
    h = hour, not H

  • by TeXMaster ( 593524 ) on Monday December 22, 2008 @09:42AM (#26199363)

    Actually the watt-hour is a measure of (electrical, in this case) energy. It's an awkward convention, but it makes sense when you realize that Watts are equal to Joules over time and that multiplying time back in leaves you with Joules.

    It's not so awkward if you consider typical domestic usages: since most appliances have power consumption in the order of watts and kilowatts, and typical usages are in the hour (not second) timescale, it's much more comfortable to use: after all, 1 J = 1 W*s, so you'd need 3.6 MJ to describe the energy consumed by a 1 kW boiler functioning for 1 hour ... much more comfortable to just say it's 1 kWh

  • Re:Energy density (Score:3, Informative)

    by GrahamCox ( 741991 ) on Monday December 22, 2008 @10:02AM (#26199567) Homepage
    The result are 1,5 MJ per kg. Though better than normal still a long way (by a factor of 30) from fuel gas.

    True, but you can't turn kinetic energy into fuel-gas (i.e. regenerative braking), and your I/C engine is wasting >65% of the energy anyway, so as part of an overall system, energy density isn't the whole story.
  • Re:Entropy be damned (Score:3, Informative)

    by TooMuchToDo ( 882796 ) on Monday December 22, 2008 @10:19AM (#26199743)

    How many times you can charge/discharge a storage medium without it degrading is no way related to thermodynamics. Now if they claimed %100 efficiency, you'd have something to complain about.

  • Not unless you have a small power plant just for that purpose.

    Using 20A at 220V (typical maximum draw for a household) it'll take you 11 hours to charge.

    Even if you somehow have infinite power available, you still have to account for the "interesting" requirements of high power densities. To charge in 1 hour, you'd need 200A. 6 minutes, 2000A. Doubt that's going to happen with any sort of manageable cabling. Switching to increasing volts (let's assume you can actually get such a supply from somewhere) you start having to deal with the interesting issues of high voltage feeds, such as arcing and proper insulation, not to mention safety.

    Electric cars will never charge faster than their hydrocarbon-consuming buddies. Replacing the entire battery pack with a charged one sounds like a much more viable option.

  • The gas back then often got high octane ratings by using a lead additive. Increased environmental regulations for leaded gas are one reason why engine efficiency dropped so badly in the '70s (most because lead doesn't work with catalytic converters rather than regulating lead directly).

    Blending in some kind of alchol may get us 120 octane pump gas once again. Another problem solved by booze!

  • by maz2331 ( 1104901 ) on Monday December 22, 2008 @10:41AM (#26200009)

    If we really want to split hairs, we should note that "explode" and "detonate" are two different concepts. Some explosions are detonations, and others are simple deflagration where the fuel burns rapidly but evenly over some period of time.

    The physics of the two is vastly different. A detonation denotes an event where the material burns at a rate that is supersonic, and a deflagration is subsonic.

    In a detonation, an instantaneous pressure jump moves through the material faster than the material's normal speed of sound. This produces instantaneous pressures that can go into the millions of PSI. A strong enough shock will shatter any material.

    Occasionally, the fuel/air mixture in an automobile cylinder will partially detonate. These cause weak shocks that we notice as "knocks" and "pings" - and which over time will destroy the pistons in the engine. High compression, low octane fuel, and local hotspots in the cylinders are the usual reason for this.

    As a side note, even smokeless gunpowder doesn't detonate, it just deflagrates on a time scale of 0.5 - 3 milliseconds. If it did detonate, the gun would quite spectacularly imitate a fragmentation grenade.

    From the perspective of an observer outside the combustion both can produce similar effects, though detonations are much more spectacular.

  • by MightyYar ( 622222 ) on Monday December 22, 2008 @10:50AM (#26200123)

    IIRC, Pintos didn't actually "explode" (except in the movie "Top Secret"). Instead, they poured the entire contents of their tank onto the ground in the case of a rear collision. The big gasoline puddle could then catch fire.

    There's a video here [youtube.com]. Lots of flames, no flying shrapnel :)

  • by germansausage ( 682057 ) on Monday December 22, 2008 @10:55AM (#26200173)
    Nope, an _electric_ field.
  • by Thelasko ( 1196535 ) on Monday December 22, 2008 @11:00AM (#26200237) Journal

    It was only later that gasoline demand started getting high enough that they started running short on the higher octanes, and needed to mix in lesser octane hydrocarbons.

    Nope, it was the EPA making the refiners stop using lead. [wikipedia.org] Otherwise you are correct, gasoline used to have a much higher octane rating.

  • by limaxray ( 1292094 ) on Monday December 22, 2008 @11:06AM (#26200319)
    You're thinking of an inductor - ideally, capacitors store their energy in an electric field while inductors store their energy in a magnetic field
  • by YttriumOxide ( 837412 ) <yttriumox@nOSpAm.gmail.com> on Monday December 22, 2008 @11:13AM (#26200437) Homepage Journal
    I agree completely, but I think you should reconsider your usage of "." and ","... when writing scientifically or mathematically, I NEVER put punctuation in the number except to indicate the decimal place. The main reason for this is that people from different countries use different symbols (1000 = 1,000 in UK/US = 1.000 in many European countries / "exactly 1 to three places" = 1.00 in UK/US = 1,00 in many European countries). So, to avoid confusion, I prefer to just write 1000 rather than 1,000 or 1.000. (as a note, I prefer to use a "." for the decimal place when writing English, because it matches the style used by the native English speaking countries, just as I use "," if writing German)
  • by Wonko the Sane ( 25252 ) * on Monday December 22, 2008 @11:19AM (#26200539) Journal

    Even if you have a dedicated 220 vac connection, how many amps do you need to draw to feed this beast in only 5 minutes??

    Approximately 3000 amps. 460 volt/ 3 phase: about 830 amps.

  • by mcgrew ( 92797 ) * on Monday December 22, 2008 @11:25AM (#26200663) Homepage Journal

    Welcome to the wonderful world of internal resistance.

    Wikipedia files it under output impedance, although no one outside of maybe textbooks refers to it that way

    Impedance acts exactly like resistance, except it's only for alternating currents. Run 5v DC through a coil and it will still be 5v. Run 5v AC through a coil and your output voltage will go down. That's called impedance; impedance impeded AC while letting DC pass. The higher current's frequency the more it is impeded.

    Wikipedia is correct; DC current cannot pass through a capacitor, so it is indeed impedance rather than resistance.

  • by drerwk ( 695572 ) on Monday December 22, 2008 @12:11PM (#26201357) Homepage
    You may want to use precision words in the discussion. I think there is a little confusion with the use of explosion and combustion between you and the GP. I think the GP is referring to detonation, which is characterized by supersonic combustion. I think you are referring to deflagration, which occurs subsonically.
    See http://en.wikipedia.org/wiki/Detonation [wikipedia.org]
    What should be happening in your engine is deflagration. I am not positive, but I think knocking is detonation not deflagration.
  • by fnj ( 64210 ) on Monday December 22, 2008 @12:22PM (#26201549)

    News flash, Europe and US use different 'thousands' separator.

    Correct, but news flash: who knows who proofread what. The simple fact is that 52 kWh is about enough to power a car for a fairly reasonable range. 52 MWh would be enough to run an 18 wheeler from coast to coast.

  • by fnj ( 64210 ) on Monday December 22, 2008 @12:28PM (#26201637)

    A combustion event, aka 'explosion' occurs at the beginning of every power stroke

    It's not an explosion. It's rapid, but controlled, combustion (burning).

    When an engine 'knocks' there is a combustion event as well.

    Nope. Knocking is preignition or detonation (explosion).

  • by Phanatic1a ( 413374 ) on Monday December 22, 2008 @01:14PM (#26202325)

    A combustion event, aka 'explosion' occurs at the beginning of every power stroke in a reciprocating internal combustion engine. When an engine 'knocks' there is a combustion event as well. What makes it a 'knock' instead of a normal part of the power cycle is that it occurs at the wrong time

    This is incorrect. When things are functioning normally, the fuel burns by deflagration, the reaction front is propagated subsonically by conductive heating of adjacent material. If you have knocking, what's going on is detonation, where the reaction front is propagated supersonically by compressive heating of adjacent material. Both deflagration and detonation are combustion reactions, but the latter is more powerful, less efficient, and far more destructive to your pistons. It's not just the same reaction occurring too early.

  • by Retric ( 704075 ) on Monday December 22, 2008 @01:39PM (#26202709)
    Adjusting for the differences in efficiency between an electric and gas engine it's about the equivalent of 5galons of gas. However, at 300LB's you could have two without much trouble so you could have a good range a decent range including some energy reserves.

    PS: (52.220 kWh * 98%) / (36.6 kWh/US gallon * 30%) = 4.7 gallon but you can probably use more efficient regenerative breaks because you can charge faster.
  • Re:Ignorant parent. (Score:4, Informative)

    by YetAnotherBob ( 988800 ) on Monday December 22, 2008 @01:51PM (#26202897)

    Speaking as a Professional Engineer, there are capacitors that are not the simple dual plate (ceramic or electrolytic) you seem to think is the norm. Most utilities use capacitors with ratings up to several hundred thousand volts. they use (mostly) similar in concept designs to what you are used to, but spacings and insulators differ. Charge/discharge times differ too. the larger capacity units are physically quite large. Speed of light, internal reactance, etc. will limit how rapidly the charge can go in or out. Utilities use these units to adjust the power factor of a line to limit losses.

    The unit under discussion seems to be a mix or matrix of small spheres coated in a conductor, suspended in an insulating matrix. similar designs have been proposed and made in laboratories since the time of Tesla (Nikolai, not the car). Most didn't work. This one is claimed to work in the lab. Each small sphere is a separate charge holder. As long as the insulator is thick enough, the unit should hold. The voltage is probably the highest they could get in the lab. That's to keep the KWH up. There will need to be a high voltage power supply, with a bleed off down to the voltage used by the motor. (Two way I hope). It'll take a lot of electronics to make this thing really work. There will be some power loss in the matrix. Some leakage, as well as some internal impedances to deal with. The car engineers should take care of that. If they can't, then it will just be another unfulfilled promise. The last hundred years is littered with those.

    If that voltage could be raised an order of magnitude, I could use a couple of these on a substation I'm working on. If they are suitable for 60 Hz, that is.

  • by Facetious ( 710885 ) on Monday December 22, 2008 @02:29PM (#26203383) Journal
    That's a truly insightful post, but I think you are actually overestimating the usable energy in gasoline. Depending on who you ask, one gallon of gasoline produces 33 to 37 kWh of heat energy (giving 555 kWh for 15 gallons, which is close to your figure). However, gasoline engines can only utilize perhaps 10 kWh per gallon since the rest is consumed in engine/transmission friction. This means that to truly compare the two, 15 gallons of gasoline only has the equivalent of 150 kWh of motive energy. This means that the electric/supercap vehicle potentially has more range than a typical gasoline fueled car. Let's just hope the technology meets the claim.

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